Mining Measurement Solutions For The Digital Age

Trusted Since 1937. Evolved For What’s Next.

Evolution timeline of Wingfield’s mining measurement solutions—from early industrial weighing milestones to modern LiDAR volumetric scanning and remote LiDAR asset inspection used for continuous mine optimization.

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Advanced Technology That Eliminates Measurement Blind Spots in Modern Mining Operations

You know the drill: trucks running underloaded or overloaded, equipment failures you never saw coming, stockpile counts that don’t match reality.

Every measurement blind spot bleeds profit.

Look, every mine faces the same measurement challenges.

The only difference is how much those measurement challenges will cost you… and how long you’ll wait to fix them.

Icon: wasted hours on mining scale calibrations
Every hour spent on scale calibrations and manual surveys…
Icon: haul truck queue causing delays
Every haul truck waiting in line at truck scales…
Icon: disputed load measurements at mining sites
Every disputed measurement and unexpected equipment failure …

The mining industry has reached a turning point.

The mines pulling ahead eliminate measurement flaws entirely in ways that may surprise you.

Field note

Decades of experience has taught us one thing: what you don’t measure becomes cost. We eliminate measurement blind spots with a complete, connected measurement system.

What Modern Measurement Solutions Can Do For Your Mining Operation:

Mining haul trucks at a platform scale illustrating elimination of queues and calibration downtime

Get rid of operational bottlenecks from scale house queues and calibration downtime

No More Bottlenecks

Load measurement dispute context showing data disagreement resolved by real-time precision

Reduce measurement disputes with precise, real-time data

Fewer Disputes

Safety in mining operations—replacing manual surveys reduces human risk

Improve safety by minimizing manual surveys and human error

Safer Operations

Optimized mining payloads to reach full capacity and reduce underloading

Maximize payload efficiency through accurate load optimization (volume, weight, and distribution data working together)

Optimized Payloads

Predictive insights dashboard preventing costly equipment failures in mining

Provide predictive insights to prevent costly equipment failures

Predictive Insights

Measurable ROI from modern mining measurement solutions with clear savings

Deliver measurable ROI that you can track and verify

Measurable ROI

What are the most profitable mining operations doing differently?

  • They abolish operational bottlenecks from scale house queues and calibration downtime.
  • They reduce measurement disputes with accurate real-time data.
  • They improve safety by minimizing manual surveys and human error.
  • They maximize payload efficiency through accurate load optimization.
  • They provide predictive insights to prevent costly equipment failures.
  • They capture the complete measurement picture—not just weight, but volume, density, and spatial data.

These upgrades are changing the game for mines across North America.

They fundamentally move how mining operations measure, monitor,
and optimize every aspect of production from A to Z.

Why Mining Operations Are Moving Beyond Traditional Measurements

Weight alone isn’t enough. Manual surveys aren’t fast enough. Periodic inspections aren’t predictive enough. Modern mining demands more.

These traditional measurement approaches were built for a slower era when downtime was acceptable and “close enough” was good enough…

That era is over.

Today demands comprehensive visibility across your entire mining operation: tighter margins, higher safety standards, and real-time insight across every asset and material flow.

The mines that thrive have figured out how to see everything, measure everything, and proactively act on everything.

So what separates them from the rest?

traditional mining methods such as truck scales, surveyors, and manual asset inspection, showing outdated practices that are ineffective in today's world

The Wingfield Advantage: Complete Measurement Solutions For Your Entire Mining Operation

Most mines cobble together incomplete measurement systems (truck scales for loads, manual surveys for stockpiles, reactive inspections for equipment, disconnected vendors for each)

Icon: critical data gaps between systems

Critical data gaps

Disconnected systems lose context between capture and reporting.

Icon: coordination issues and outages

Coordination nightmares

Outages trigger finger-pointing while crews wait.

Icon: delayed operational decisions

Delayed decisions

Latency between vendors slows production calls.

Icon: zero accountability across vendors

No accountability

When everyone owns a piece, no one owns the outcome.

Introducing One Integrated Platform To Measure EVERYTHING With Uncompromising Accuracy

Modern mining demands measurement across three critical dimensions beyond your typical strategies.

Here’s how Wingfield covers all three:

MATERIAL FLOW
Loads, conveyors, stockpiles
ASSET CONDITION
Equipment wear, structural integrity
SITE INTELLIGENCE
Volumes, terrain, spatial data
WingScan volumetric scanner measuring haul truck load in motion

Volumetric Scanning: Beyond Weight Measurement

Advanced LiDAR captures precise 3D profiles while trucks stay in motion—no platform scale queues, no weighbridge calibration delays, no disputed measurements.

  • Instant load measurements without operational delays
  • Military-grade durability for extreme conditions (-40°F to 140°F)
  • Maintenance-free operation with no moving parts
  • Seamless integration with existing software

Learn more about WingScan for Belt, Truck & Rail →

UAV drone mapping stockpiles and mine site conditions

Intelligent Site Mapping: Beyond Manual Surveys

Rapidly capture comprehensive site intelligence from the air—stockpile volumes, terrain mapping, and site conditions—cutting manual survey time, risk, and cost.

  • Stockpile volumes — comprehensive, repeatable calculations
  • Site monitoring — document conditions and changes
  • Faster surveys — reduced exposure and crew time
  • Data fusion — integrates with ground-based measurements

Explore UAV mapping & measurement →

4DNA remote asset inspection using LiDAR digital twins

Remote Asset Inspection: Beyond Reactive Maintenance

Using digital twins and LiDAR, 4DNA detects equipment wear and structural issues before they become expensive failures.

  • Early detection — find problems before they escalate
  • Reduced unplanned downtime — prevent costly halts
  • Extended lifespan — protect high-value assets
  • Data-driven scheduling — plan maintenance proactively

Discover how 4DNA transforms maintenance →

Proven Profits Across Mining Operations in North America

  • Copper mine: Optimizing truck loads from 85% → 100% saved $0/day (~$1.9M/yr).
  • Gold mine: Eliminating leftover material waste saved ~ $0/year.
  • Aggregates: Cutting load disputes saved tens of thousands annually.

View ROI scenarios & case studies

Choosing the Right Measurement Solutions for Your Mine

Different mining operations have different measurement needs.

Some need real-time load optimization. Others need predictive maintenance visibility. Many need comprehensive site intelligence—or all three.

The right combination depends on your specific operational requirements and where traditional measurement methods are costing you the most.

Consider these factors:

Icon: measurement bottlenecks and pain points Current Measurement Bottlenecks & Pain Points

If queues, recalibrations, or disputed weights slow you down, start with real-time volumetric scanning. Click the link below to explore our multi-asset solution:

Icon: WingScan volumetric scanning WingScan Load scanning — Belt, Truck & Rail
Icon: compliance and certification requirements Compliance & Certification Requirements

When your inventory and shipped material numbers feed into financial reporting, compliance lives or dies on measurement accuracy. Under Sarbanes–Oxley (SOX) , auditors care that your figures are consistent, traceable, and defensible over time.

That’s where controlling measurement upstream matters. WingScan measures bulk material volume as it moves (on trucks, belts, and rail) so you catch measurement errors and variability before they cascade into inventory, reconciliation, and reporting risk.

For operations that also need periodic reconciliation, WingScan can work in harmony with survey/mapping workflows. This gives you both real-time capture at the point of movement and verification across the broader site.

Icon: WingScan volume scanner See Our Volumetric Scanners
Icon: extreme weather and harsh conditions Extreme Weather & Conditions

WingScan is engineered for temperature swings, dust, vibration, and continuous duty. Click the case study below to see how it performs in harsh mining conditions:

Icon: mining load scanner case study Mining Load Scanner For Extreme Conditions
Icon: maintenance costs and downtime Critical Asset Maintenance Costs & Downtime

Unexpected equipment failures can stall production and drive up repair expenses. Monitoring wear proactively helps prevent costly breakdowns. Discover how to save your operation millions annually:

Icon: scales vs volumetric comparison Advanced Predictive Maintenance Technology
Icon: long-term operational goals Long-term Operational Goals

Planning a phased roadmap across volume scanning, mapping, and asset inspection? Click the link below to talk with a specialist:

Icon: talk to a Wingfield expert Talk to a Wingfield expert

The question isn't whether you need better measurement technology—it's whether you'll implement it before your competitors gain an insurmountable advantage.

Mining Measurement Solutions FAQ:

Do I need all three measurement technologies, or can I start with one?

Most operations start with their biggest pain point—whether that's load optimization (WingScan), equipment failures (4DNA), or stockpile management (UAV). Each solution delivers standalone ROI, but they're designed to integrate as your measurement needs expand.

How is your approach different from traditional measurement methods?

Traditional methods—scales, manual surveys, periodic inspections—measure your operation in disconnected pieces.

We integrate three technologies (volumetric scanning, remote asset inspection, UAV mapping) into one platform that captures material flow, asset condition, and site intelligence simultaneously.

It's complete visibility, not fragmented data.

How quickly do your solutions pay for themselves?

Most operations see ROI within months via reduced downtime, optimized loads, and fewer measurement disputes.

View specific ROI scenarios from real mining operations →

Interested in Discovering More About Wingfield's Mining Measurement Solutions?

Schedule a conversation with a Wingfield specialist!

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