WingScan Advanced LiDAR Technology:
WingScan Load Scanner
The Next Generation Load Scanner
Efficient material measurements for Belt, Truck and Rail
Next generation measurements for Belt, Truck and Rail
You Signed Up To Manage Your Production
If you’re a plant manager or engineer you know the frustration…
Your outdated measurement system creates more problems than it can solve.
Constant calibration of your belt scales. (“Again?”)
Endless maintenance on your weighbridge. (“There goes another day of lost production.”)
Watching trucks idle at your platform scale. (While fuel costs pile up and time is wasted…)
And wondering how much money you’re losing.
Imagine having a set-up-for-you system that instantly lets you SEE and measure all material that moves in your site.
When you can SEE everything moving through your plant, you stop reacting.
You START LEADING Without Wasting Your Valuable Time
That’s the advantage WingScan gives you.
Complete visibility of every load moving through your site (belt, truck, and rail).
Real-time data that tells you exactly what’s happening before it becomes a problem.
A system that engineers around your operation (not the other way around).
Exact measurements that you can trust.
Real-time insights that drive decisions.
True operational flexibility that adapts to your workflow.
(All without disrupting your existing processes)
What Changes When Plant Managers Can Finally See Everything With Our Loadscanner
HERE’S WHAT PLANTS GAIN THE MOMENT THEY SWITCH ON WINGSCAN:
Plants using WingScan slash truck processing time by 75%
And keep haul cycles moving while competitors idle in line.
Every overloaded or underloaded truck gets captured in real-time
Turning missing tons into recovered revenue without slowing your operation down.
Plant managers stop losing money to load disputes
Precise scanning data eliminates arguments and keeps suppliers honest without confrontation.
Operations running WingScan spend 80% less on maintenance
With no calibration shutdowns, no technician wait times, and no lost production days.
Plants running WingScan gain a partner dedicated to their success
Not a product that hopes you’ll fit to its mold.
Leading Industries Choose WingScan Because It Helps Plant Managers See More and Lead With Certainty
With over 10M+ truck loads scanned, 5M+ rail cars measured, and 250M+ metric tons of belt conveyor flow measured…
…We’re the most experienced solution.
And the operational gains don’t stop there.
See how Heidelberg Materials uncovered hidden issues sooner and prevented costly losses.
Featured Case Study
What Heidelberg Materials Found When WingScan Showed What Their Belt Scales Missed
- WingScan exposed a hidden feed problem their belt scales missed.
- Production issues became visible sooner instead of surfacing weeks later.
- The result was faster action, better control, and fewer costly surprises.
That’s what happens when you see everything.
Here’s what happens when you have a partner who actually engineers it to work in YOUR environment…
The ‘Unfair’ Advantages That Make WingScan Impossible to Copy
(And Why Industry Leaders Choose Us Over Other Load Scanners)
At WingScan we pride ourselves on doing something better:
Your Vision. Our Mission. (While others force their solution on you). YOUR needs drive our design.
One Technology. Endless Possibilities. Connect to any PLC system seamlessly (While others force you to juggle separate platforms).
When minutes matter, we’re here (not halfway across the world). When you need help, you get same‑day solutions, not next‑week promises.
Monitor up to four load scanning stations from one panel (While others will sell you four separate systems). You save up to 75% on control equipment while managing your operation from one location.
Complete configuration freedom. The software that thinks like your operation does.
Automate your specific workflows precisely how your team operates. Eliminate repetitive tasks, minimize human error, and boost productivity.
But here’s the question every skeptical operations manager asks us:
(It’s the right question to ask…)
Let me show you exactly how…
The Science Behind WingScan’s Unmatched Accuracy
The secret lies in something fascinating…
Thousands of laser pulses.
Billionth-of-a-second precision.
Zero room for error.
How Does Load Scanning Work?
High-speed LiDAR captures thousands of points across each moving load. It creates a dense 3D model in real time.
Software converts that model into consistent volume measurements for trucks, conveyors, and railcars—without manual estimates.
A quick breakdown of our laser-precise scanning steps…
1. The Pulse:
Imagine creating a digital net so precise that not even a grain of material can slip through… That’s what happens when WingScan fires thousands of LIDAR laser pulses in milliseconds at your bulk material.
2. The Reflection:
While your material moves, each laser pulse bounces back with microscopic precision… So fast that even your moving trucks, rail cars, and conveyor belts can’t outrun our measurements.
3. The Measurement:
Our sensors capture each reflection with billionth-of-a-second accuracy—like having thousands of Olympic-level timekeepers working simultaneously.
4. The Result:
All these measurements combine into a perfect 3D map of your material. No guesswork. No approximations. Just pure precision you can trust.
Overview for Plant Managers, Operators, and Engineers
Click to expand
Can volumetric scanners be used for different types of cargo?
Yes—volumetric scanning is used across bulk materials and moving loads (trucks, conveyors, and railcars). WingScan is engineered for harsh conditions like dust, rain, and fog, using Echo-5 processing to maintain reliable returns and consistent volume.
How does volumetric scanning improve load volume accuracy?
LiDAR captures thousands of points to build a dense 3D model in real time. Software filters noise and outputs repeatable volume—reducing manual estimation and tightening reconciliation.
What are the latest advancements in load volume scanning technology?
Faster sensors, smarter filtering, better echo handling for airborne interference, and tighter reporting integrations. The big trend is higher reliability in “messy” real-world conditions with more auditable outputs.
In diamond mining, a single belt scale calibration costs us $12–21 million in lost production. Over several years, that is a very significant loss of revenue. When you show me a technology that can eliminate these 4–7 hour calibration stops, at $3 million revenue per hour, that’s huge… beyond comprehension.
I am not intending to be a salesperson, however with a technology like WingScan that can significantly impact production in our industry, I am more than willing to provide support.
Vice President, Tacora Resources
Advanced LiDAR Technology at Work: Industry-Specific Solutions That Deliver Results
Here’s how different industries are transforming with WingScan’s Next Generation Load Scanner technology:
Optimize Your Hauling For Profit
The Challenge: Material loss and excessive haul trips eating into profits.
The WingScan Solution: 23% fewer haul trips + precise material tracking in real-time, so you can save hundreds of thousands of dollars.
Recycle Smarter With Accurate Data
The Challenge: Unreliable volume estimates of hazardous and irregular materials slow processing and risk breaking regulations.
The WingScan Solution: Real-time measurements keep your operations running smoothly while boosting material recovery for a greener future.
Quality Control Meets Sustainability
The Challenge: Balancing precise feed rates and quality standards with growing demands for low-carbon cement production.
The WingScan Solution: Advanced monitoring delivers perfect dosing & metering for consistent quality while supporting your sustainability goals.
Maximize Your Hauling with Precision Volume Analysis
The Challenge: Limited to weight-only analysis from post-harvest to packing plant, missing crucial volume data for complete quality assessment.
The WingScan Solution: Advanced volumetric measurements provide deeper insights into your produce (…transforming traditional weight-based operations into comprehensive value analysis)
ZERO Maintenance, Total Control
The Challenge: Maintenance-heavy conveyor systems and unreliable fuel tracking.
The WingScan Solution: Maintenance-free monitoring delivering real-time fuel management data.
Any Material. Any Operation.
If you move bulk materials, there’s a load scammer solution ready to optimize your operation with advanced LiDAR.
Every industry has unique challenges.
We’ve mastered them all with custom-configured solutions for any type of cargo.
Common Questions About WingScan Load Scanner Installation and Operation
What are the power requirements for the WingScan Load Scanner?
WingScan is designed for minimal power consumption:
- Runs on a standard 20 amp circuit
- Low energy footprint
- No special electrical setup needed
- Backup power options available
(Easily integrates with your existing electrical infrastructure)
What’s the typical delivery timeline?
Delivery times vary by system type:
- Belt Scanner Systems: Ready in 1–2 days
- Truck Scanning Systems: Ready in 1 week
- Railcar Scanning Systems: Ready in 1 week
(All timelines start after requirements are confirmed)
Do you provide installation support?
Yes – and we go beyond basic setup. Our certified technicians:
- Handle complete system installation
- Calibrate for your specific needs
- Train your team hands‑on
- Don’t leave until you’re 100 % confident
(All included in your installation)
Can this load scanner also print load tickets for trucks and drivers?
Yes – we make documentation easy for everyone:
- Instant load tickets for drivers
- Automated weight documentation for DOT compliance
- Daily collection reports for supplier payments
- Multiple printer options to match your workflow
(Perfect for both digital and paper‑based operations)
How rugged is WingScan? Can it handle harsh environments?
Built specifically for industrial battlegrounds:
- Sealed against dust and debris
- Vibration‑resistant construction
- All‑weather performance
- Maintains accuracy in extreme conditions
(If your team can work in it, WingScan can measure in it)
How easy is it to export data from WingScan?
As simple as clicking a button:
- Multiple export formats available
- Direct system integration options
- Instant CSV generation
- Real‑time data access
(No technical expertise required)
Stop Inventory Gaps, Load Disputes, and Measurement Guesswork
Start Managing Production Faster, Easier, and Better.
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Tell us how your plant runs…
Let’s talk about:
- What your operation loses without total measurement visibility.
- How WingScan adapts specifically to your operation’s needs
- What real material visibility does for your production
- Clear ROI projections based on your actual numbers
- What partnership looks like from day one
(All in just one conversation)
No Pitch. Just a Conversation.
Your Next Steps:
(Takes less than 60 seconds)
of your operation
(We do all the heavy lifting)
(WingScan isn’t for every operation. If you’re ready to innovate, we’ll tell you exactly what’s possible)
P.S. Still wondering if WingScan is right for your operation? That’s exactly why this conversation exists. Tell us about your plant — we’ll give you an honest answer and productive insights without wasting your time.
P.S.S. The operations that benefit most from WingScan aren’t looking for another vendor that sales a product. They’re looking for a partner willing to do the hard work of actually solving the problem with a success-oriented SOLUTION. If that’s you, we’d love to talk.